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Dismantling Manual Made Simple

The International Dismantling Information System (IDIS) was developed by the automotive industry to meet the legal obligations of the EU End of Life Vehicle (ELV) directive and has been improved to an information system with vehicle manufacturer compiled information for treatment operators to promote the environmental treatment of End-of-Life-Vehicles, safely and economically.

The system development and improvement is supervised and controlled by the IDIS2 Consortium formed by automotive manufacturers from Europe, Japan, Malaysia, Korea and the USA, covering currently 1877 different models and variants from 69 car brands. (reference http://www.idis2.com ).

Dismantling Manual Services

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Create Dismantling manuals for 4 wheelers and 2 wheelers as per country specific requirements

Develop detailed guides for dismantling cars and motorcycles, customized to meet specific national recycling and environmental regulations (e.g., EU ELV, India AIS- 129).

Creation of Manuals for Pre-treatment method

Provide instructions for initial steps like safely draining hazardous fluids and removing dangerous components (batteries, airbags) before full dismantling.

Creation of Manuals for Dismantling method

Generate step-by-step guides for disassembling vehicle parts and separating materials (metals, plastics, glass) to maximize recycling and recovery efficiently.

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Dismantling Manual Services Performance Metrics GPCCS

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01

Number of dismantling manuals created/updated

Global PCCS has created or updated over 250 dismantling manuals for automotive components and electronic products, facilitating efficient end-of-life processing for our clients.

02

Average time saved per product in dismantling

Our precisely engineered dismantling manuals have led to an average 15-minute reduction in disassembly time per unit for complex electronic devices, streamlining recycling operations.

03

Percentage of material separation accuracy improved

Implementation of our detailed dismantling manuals resulted in a 10% increase in the accuracy of critical material separation, leading to higher value recycling streams.

04

Percentage reduction in dismantling cost for recyclers

Our manuals have contributed to an estimated 8% reduction in dismantling labor costs for end-of- life treatment facilities working with our clients' products.

05

Number of critical components identified for recycling/safe disposal

Each of our dismantling manuals explicitly identifies an average of 5-10 critical components per product, ensuring proper recycling or safe disposal of key materials.

06

Reduction in compliance risks (related to RRR/ELV/WEEE)

Our comprehensive dismantling manuals have led to an estimated 70% reduction in compliance risks for our clients related to achieving their ELV and WEEE recycling targets.

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